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ON-LINE STERIFLO SYSTEMS |
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ON SITE
SODIUM HYPOCHLORITE GENERATION AND DOSING SYSTEM |
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PRIMETECH
offers On-Line Steriflo, Electro chlorination systems of capacities 12
Kg/day to 120 Kg/day using unit electrolytic cell of capacities 0.5 Kg/hr, 1
Kg/hr, 2 Kg/hr and 5 Kg/hr of chlorine equivalent production. Optimum
combinations of these cells can be effectively employed for various desired
customer capacity requirements. Steriflo Produces stable, low concentration
hypochlorite solution by electrolysis process using only commonly available
raw material such as salt, electricity and water. |
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PROCESS
OF CHLORINE GENERATION
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PROCESS SCHEMATIC DRAWING |
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SYSTEM FEATURES |
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Dimensionally stable electrodes enabling longer & satisfactory
electrolyser life.
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Compact bi-polar cells skid mounted, pre assembled & pre piped.
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Modular cell design of three unit capacities enables to install a system
with any specific capacities.
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System built in with safety instrumentation & alarm system to safeguard
against malfunctioning damages & faster trouble shooting.
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For higher capacities, unit modular cells can be connected in parallel
to hydraulic and in series / parallel configuration to power to
achieve required capacity.
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Online water softener reduces cell descaling frequency & downtime.
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Cell maintenance made easy with a separate cell cleaning system.
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Chilled water feed system eliminates the inefficient “in-process” hypo
inter cooling requirement.
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Corrosion
resistant construction.
Continuous &
intermittent duty design.
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TYPICAL SCHEME DRAWING |
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SYSTEM ADVANTAGES |
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Eliminates dependency of
chemical supplier.
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Eliminates requirement of other
chlorine sources such as chlorine gas, concentrated market sodium hypo
chlorite, bleaching powder, etc.
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Eliminates the commercial loss
on losing chlorine equivalent concentration due to decay on storage of
bleaching powder & market hypo.
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Simple, safe and reliable
operation.
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Operator friendly maintenance
procedure & facility.
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Process feed water cooling facility ensures efficient system performance
even in peak summer conditions of tropical countries.
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STANDARD SYSTEM |
OPTIONAL FEATURES |
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On-Line water softener &
accessories. (1Kg/hr and above capacities) / Water line strainer (0.5
Kg/hr)
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Water chiller with valves
accessories.
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Brine preparation system with
valves & accessories. (Daily salt addition)
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Brine & chilled water metering
facility with valves & accessories.
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Electrolyser cell bank with
inlet/outlet valves & piping.
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Rectifier cum control panel with
annunciation facility.
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Process safety instruments with
electrical interlock.
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Hypo collection tank (2 – 4 hrs.
storage capacity) with hydrogen vent facility & accessories.
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Cell maintenance system
consisting of acid tank, recirculation pump, valves & piping.
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Hypo dosing system consisting of electromechanical pump / Injector based
dosing system with valves & piping.
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Brine preparation
facility for weekly / monthly operation.
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Brine feed pump to
cells (for large capacity system)
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Plant auto operation using PLC based control system.
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Automatic chlorine dosage based
on chlorine residual analyzer & flow analyzer data inputs.
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Custom built high capacity
systems.
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Higher capacity hypo storage
facility
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Auto regeneration facility for
softener.
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Repeat Annunciation facility for
failure alarms in other plant areas.
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Blower operated forced air
venting system(for large capacity system)
Control and
status compatibility with SCADA and DCS.
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APPLICATIONS |
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Municipal & colony drinking
water system.
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Cooling water treatment and
algae control.
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Waste water treatment.
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Hospitals (Sanitation & waste treatment).
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Hotels (Sanitation &
waste treatment).
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Fisheries & Poultry.
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Effluent control
including treatment of sewage.
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Various bleaching
applications.
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STANDARD CAPACITIES &
TECHNICAL DATA |
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MODEL |
SE500 |
SE1000 |
SE2000 |
SE5000 |
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Capacity (Available chlorine)
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500Gms/hr @ 0.8% concentration |
1kg/hr @ 0.8% concentration |
2 kg/hr @ 0.8% concentration |
5kg/hr @ 0.8% concentration |
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Connected load (For hypo generation)
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3.75 KW |
7.5 KW |
15 KW |
37.5 KW |
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Input supply* (STANDARD) |
3Ø
415V AC 50Hz
(or) 60Hz |
3Ø
415V AC 50Hz
(or) 60Hz |
3Ø 415V
AC 50Hz
(or) 60Hz |
3Ø
415V AC ±10%
50Hz ±5%
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Salt requirement |
1.8 kg/hr |
3.5kg/hr |
7 Kg/hr |
18 kg/hr |
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Product Flow |
62.5 Lph |
125 Lph |
250 lph |
625 Lph |
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Water supply (potable quality)
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1560 lpd@15-30 ºC @ 2.5 Kg/cm2(g) |
3000 lpd@15-30 ºC @ 2.5 Kg/cm2(g) |
6000 lpd@15-30 ºC @ 2.5 Kg/cm2(g) |
15000 lpd@15-30 ºC @ 2.5 Kg/cm2(g) |
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Specific Power consumption at electrolyser
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5.5 AC KWH/Kg of Chlorine (equ.) |
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Electrolyser System space requirement
(Room size) |
4 M x 4 M x 3 M
L X B H |
6 M x 4 M x 3 M
L X B H |
6 M x 4 M x 3 M
L X B H |
10 M x 6 M x 4 M
L X B H |
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for other voltage inform us during enquiry
stage |
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Steriflo - Electro Chlorination Systems
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